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HyProMag USA Dallas–Fort Worth Magnet Recycling Hub

A source-linked profile of HyProMag USA's phased Dallas–Fort Worth development for recycled NdFeB magnets, HPMS processing and magnet manufacturing.

Profile REE-024 · Admission reviewed 29 October 2026 · Page updated 29 October 2026

At a glance

Location

Denton County, Texas, United States.

Current status

Planned development with separate finishing and integrated manufacturing targets.

Material scope

End-of-life NdFeB magnets and production scrap converted into recycled magnets and co-products.

What the record covers

REE Monitor record fields
OrganisationHyProMag USA
ProcessShort-loop / remanufacturing
Technology basisHPMS and recycled magnet manufacturing
Generic inputEnd-of-life NdFeB magnets and production scrap
Recorded outputRecycled NdFeB magnets and separately tracked co-products
Current development basisLong-term facility lease finalized 21 July 2026; phased plan published 27 July 2026

Phased schedule

Facility basis

The Dallas–Fort Worth long-term lease was reported as finalized in July 2026. A lease and phased plan support a concrete planned project; they do not establish construction or commissioned recycling equipment.

Early finishing

Finished-magnet capability is targeted for the first half of 2027, using recycled magnet blocks from the existing UK and Germany supply chain.

Integrated phase

Integrated Phase 1 is targeted for mid-2028. The October 13 release separates this from H1 2027 finishing using Group blocks. These remain company development targets.

How to read the capacity figures

The hub has multiple phases and material streams. REE Monitor reports recycled magnet output separately from co-products, so the figures are not silently added into one “recycling capacity” total.

Published targets and interpretation
Phase or streamFigureREE Monitor interpretation
Phase 1 · mid-2028 target550 t/y magnet blocks and finished magnets + 484 t/y co-productsOctober 13 revision supersedes July’s 400 + 278 targets. Phase 1 subtotal: 1,034 t/y, not additional capacity.
Northlake Phase 2 · date undisclosed1,048 t/y magnet products + 478 t/y co-products = 1,526 t/y totalThe October operator source directly supports this breakdown. It is a target, not measured output.
Earlier claim in history941 t/a planned recycled magnet outputRetained as an earlier published claim rather than blended with the later phased figures.
Actual throughputNot publishedThe project is not treated as operating annual production.
Important: co-products are a separate material stream. They should not be added to the recycled magnet output when comparing projects.

Primary evidence and open question

The current phase source is HyProMag USA’s 13 October 2026 release. The 26 October PFS considers three additional plants and a central finishing hub. Its approximately 4,192 t/y magnet-platform target for 2034 includes Northlake; a mixed primary/recycled feedstock option is studied. The PFS is separate from current plant operations.

Open question: when will financing and permits support the H1 2027 finishing and mid-2028 integrated milestones, and what qualification volumes are contracted?

Related public profiles

Frequently asked questions about the HyProMag USA hub

What is the current status of the HyProMag USA hub?

The public record classifies the Dallas–Fort Worth project as planned development with a phased finishing and integrated manufacturing plan. It is not presented as operating commercial production.

Are the 2027 and 2028 dates verified output?

No. The early-finishing and integrated-phase dates are forward-looking company targets. They describe planned milestones, not measured throughput or guaranteed material availability.

What material scope does the hub profile cover?

The profile covers end-of-life NdFeB magnets and production scrap converted into recycled magnets and co-products. REE Monitor keeps the output categories separate instead of combining them into one capacity number.

Use the profile as a diligence starting point

The protected atlas holds the underlying record, source history and filters. Read the methodology before comparing planned outputs with operating capacity.